01. Product Development
We provide comprehensive technical and production support for textile manufacturing, including the analysis and quotation of each style received, pattern and cutting template development, shrinkage analysis and production minute calculations, as well as the preparation of technical specifications and detailed production process sheets.
02. Yarn Purchasing
We work with premium Peruvian fibers, including Pima, Tanguis, organic and recycled cotton, as well as alpaca blends, supported by full traceability and rigorous quality control. We also work with a wide range of complementary fibers, including linen, modal, viscose, polyester, and spandex, allowing us to develop a diverse and versatile range of garments tailored to our customers’ specifications, with the desired qualities, textures, constructions, and designs.
03. Knitting
Our knitting process combines advanced knitting machinery with precise technical controls to produce high-quality knitted fabrics with consistent stitch formation, tension, gauge, and dimensional stability. We work with a variety of knit structures and constructions, ensuring uniformity, structural integrity, and a consistent appearance throughout the fabric, while maintaining the specifications and performance requirements defined for each garment.
04. Dyeing
Our dyeing process combines precise color matching with controlled and sustainable dyeing practices, using certified and compliant dyeing chemicals to ensure consistent, reproducible results. We carefully control temperature, time, pH, and dye concentration to achieve the required shade, color fastness, and dimensional stability while preserving the natural softness, hand feel, and inherent qualities of the fibers.
05. Fabric washing
Our specialized washing process is carefully controlled after dyeing to achieve the desired hand feel, appearance, and dimensional stability of the fabric. At this stage, we also monitor and control fabric shrinkage to ensure it remains within the required tolerances and meets the specifications established for each garment. These controlled processes help ensure consistent fabric performance and optimal conditions before cutting and garment production.
06. Cutting
Our cutting process is carried out using modern cutting machinery and precise technical controls to ensure accurate cutting of all garment components according to approved patterns, specifications, and size requirements. We optimize fabric utilization to maximize yield and minimize waste while maintaining consistency across all cut pieces, ensuring proper alignment, accurate dimensions, and uniformity throughout the production process.
07. Manufacturing
Our garment manufacturing and sewing process combines skilled workmanship with precise production controls to ensure consistent quality and attention to detail. Each garment is meticulously assembled by experienced operators, with particular attention to seam construction, reinforcement, stitch quality, and refined internal finishing. Once sewing is completed, garments undergo a thorough thread-cleaning process to remove loose and excess threads and achieve a clean, polished appearance. Following cleaning, our quality control team conducts a detailed final inspection to verify workmanship, construction, measurements, finishing, and overall garment quality against the required specifications.
08. Packing
Once garments have successfully passed the quality inspection, they proceed to our final packing process. Each garment is carefully vaporized to achieve a clean and polished appearance, then folded and packed according to the customer’s specifications. As a full-package service provider, we also ensure that all required trims, labels, tags, accessories, and other components are correctly incorporated before packing. Once the goods are closed and packed into boxes, we conduct random AQL 2.5 inspections to verify product quality, packing accuracy, workmanship, and compliance with the required specifications before shipment.